Overview

Key specifications of this door set and its capability in fulfilling various door swing functions.

  • 38mm Door Leaf

     

    Standard Door Leaf Weight: 19 kg/m²

    Core: Pyropanel fire-resistant core

    Internal Frame: Hardboard or Greenboard construction

    Max Leaf Size: 2400mm x 1100mm*

    Skin Options: MDF  |  Ply  |  Tempered Hardboard

     

    * With the following exceptions:

    • In Double-Acting door set: 2650 x 1075  or 2400 x 1200
    • With Metal Cladding: 2700 x 1200

    48mm Door Leaf

     

    Standard Door Leaf Weight: 22 kg/m²

    Core: Pyropanel fire-resistant core

    Internal Frame: Hardboard or Greenboard construction

    Max Leaf Size: 3000mm x 1500mm*

    Skin Options: MDF  |  Ply  |  Tempered Hardboard

     

    * With the following exceptions:

    • In Double-Acting door set: 2650 x 1075  or 2400 x 1200
    • With Metal Cladding: 2700 x 1200
  • All configurations of this fire-rated doorset are approved to AS1530.4:2014.

    Fire-rating approval applies to fitting in the following wall types:

    • Fire-rated plasterboard stud walls
    • Fire-rated masonry walls and concrete walls
    • Knauf IntRWall
    • Speedpanel walls
    • PROMATECT 50 and 100
    • CSR Hebel 75mm PowerPanel / Plasterboard wall systems

Standard Configurations

The standard configurations Spence Doors will quote as defined by the setting and requirements of its application. These door sets are made-to-order and so can be customised to suit your project, these are the starting configurations of door leaf, skin, frame, and cladding curated for typical application suitability and budget considerations.

  • An internal door in low-moisture spaces is typically fitted with MDF skins. This is the most effective material and is a smooth substrate that hosts a uniform paint finish for premium design spaces.

    Skin: MDF

    Frame: 1.6mm Zincanneal or Timber Frame

    Cladding: None

  • Internal spaces exposed to high moisture such as bathrooms are fitted with FR Ply skins. This is a species of Plywood tested and certified specially for fire resistance. Ply offers far greater hydroponic / moisture-resistant qualities than MDF and thereby can withstand exposure to moisture without warping. The frame is specified to be Pressed Metal as this offers greater moisture-resistant properties than Timber. It is possible to fit Timber Frames in such applications provided proper timber protection / sealing however Spence Doors recommends Pressed Metal.

    Skin: FR Ply

    Frame: 1.6mm Zincanneal

    Cladding: None

     

  • A configuration for interior settings that require maximum protection against external factors. Metal Clad facings provide an additional protective measure to extend the door set’s lifespan and mitigate the risk of direct impact or intrusion. This suited to the likes of Security Rooms or sensitive areas in Commercial or Industrial spaces. The frame is specified to be Pressed Metal as this offers greater resistance against impact damage than Timber.

    Skin: FR Ply

    Frame: 1.6mm Zincanneal

    Cladding: 0.55mm Zincanneal Metal Faces

     

  • This door set may be installed in sheltered outdoors spaces. Such spaces are exposed to the elements and so must be fitted with FR Ply skins provided their moisture-resistant quality. If electing for a Timber Frame, ensure suitable timber species is specified and it is properly protected / sealed.

    Skin: FR Ply

    Frame: 1.6mm Zincanneal

    Cladding: None

  • This doorset is curated for sheltered outdoor settings that require high protection against external factors (risk of direct impact, intrusion, weather elements etc.). Metal Clad facings provide an additional protective measure to extend the door set’s lifespan and mitigate the risk of direct impact or intrusion. Metal capping around the edges of the door leaf completely seals it against weather exposure to assist in elongating the doorset's longevity. The frame is specified to be Pressed Metal as this offers greater resistance against impact damage than Timber.

    Skin: FR Ply

    Frame: 1.6mm Zincanneal

    Cladding: 0.55mm Zincanneal Metal Faces Metal Facings + Capping

     

Components

This is a complete door set comprising a single door leaf and metal or timber frame with options for hardware preparation or supply.

  • 38mm Door Leaf

     

    Standard Door Leaf Weight: 19 kg/m²

    Core: Pyropanel fire-resistant core

    Internal Frame: Hardboard or Greenboard construction

    Max Leaf Size: 2400mm x 1100mm*

    Skin Options: MDF  |  Ply  |  Tempered Hardboard

     

    * With the following exceptions:

    • In Double-Acting door set: 2650 x 1075  or 2400 x 1200
    • With Metal Cladding: 2700 x 1200

    48mm Door Leaf

     

    Standard Door Leaf Weight: 22 kg/m²

    Core: Pyropanel fire-resistant core

    Internal Frame: Hardboard or Greenboard construction

    Max Leaf Size: 3000mm x 1500mm*

    Skin Options: MDF  |  Ply  |  Tempered Hardboard

     

    * With the following exceptions:

    • In Double-Acting door set: 2650 x 1075  or 2400 x 1200
    • With Metal Cladding: 2700 x 1200
  • Size: Up to 3000mm x 1500mm

    Thickness: Minimum 1.6mm

    Material Options: Zincanneal  |  Galvabond  |  Stainless Steel 316

    Profiles: See all Fire-Rated Metal Frame profiles here.

    Installation: The frame on a Fire-Rated Door Set requires backfilling. This can be completed as an optional extra by Spence Doors during manufacture or can be completed by installer with mortar or other Spence Doors approved material.

  • Hinge and Latch Preparations

    These preparation are made to the frame by standard - see below images (latch plate not included, shown for visual reference). The number of hinge preparations is dependent on door leaf weight and dimensions.

    Recommended minimum number of hinges is a minimum of 1 hinge per 25kg.

    Non-Cladded:

    • Up to 2040 x 920 = 3 hinges
    • Up to 2400 x 1020 = 4 hinges
    • Up to 3000 x 1500 = 5 hinges

    Metal Cladded:

    • Up to 2040 x 920 = 3 hinges
    • Up to 2400 x 1020 = 4 hinges
    • Up to 2700 x 1200 = 5 hinges

    Timber Veneer Cladded:

    • Up to 2040 x 920 = 3 hinges
    • Up to 2400 x 1020 = 4 hinges
    • Up to 3000 x 1500 = 5 hinges

    Spence Doors also offer complete hardware sets for specific applications including Door Closer, Lever, Lock etc.

    See the hardware sets that meet a 2-Hour Fire-Rating under Extras.

    Double-Acting Doors

    Double-Acting Doors require additional hardware in order to uphold their Fire-Rating. Bullnose Meeting Stiles must be fitted to both vertical edges of the door leaf to to seal the doorset for fire resistance purposes - see below top-down illustration.

Extras

As this door set is made-to-order, alterations may be made to its construction to be purpose-built for your application. This includes door face claddings, door leaf, accessories, and additional framing components & seals.

  • This door set may double as an Acoustic Door Set. Capable of achieving a rating of up to Rw 47.

    This involves the selection of a Metal Frame profile featuring a return for fitting of a Euroseal. The door leaf’s underside can also be profiled by Spence for fitting of a Bottom Seal for smoke and/or acoustic purposes. Between the Bottom and Euroseal fittings, the door leaf perimeter is effectively sealed against the passage of sound.

  • This doorset may be fitted with Metal Cladding.

    Sizing: Available on doors up to 2700 x 1200

    Composition Options: Zincanneal (0.55mm)  |  Under-capping Zincanneal (1.1mm)  |  Colorbond (0.55mm)  |  Stainless Steel (1.6mm)

    See more information on Metal Cladding here.

     

  • This doorset may be fitted with Timber Veneers on its face(s).

    Sizing: The maximum door leaf size for this doorset to be fitted with Timber Veneers is 2700 x 1500.

    Compatible Skin: Timber Veneers can be fitted over any of MDF, Ply or Hardboard skins.

    See more on Veneer Cladding here.

     

  • Laminates are tested and certified for fitting over particular configurations of the 1 Hour Single-Door Fire-Rated Doorset. This is a High-pressure laminate (HPL) composed from multiple layers of decorative paper pressed together under high pressure and bonded with resin.

    The laminate is 0.8mm - 0.9mm thick dependent on specified laminate. Capable of being fitted over any of the available door skins (MDF, Plywood & Tempered Hardboard).

    See more on Laminates here.

     

  • Through ASSA ABLOY, Spence Doors are partnered with Yale for the specification of complete hardware kit with our doorsets. The Yale Simplicity® Series features two kits tested and certified for fire-rating with this doorset:

     

     

  • A Vision Panel may be fitted into this doorset within the following specifications:

    Options: 13mm clear glass (up to Rw 38 Acoustically Rated)  |  5mm ceramic glass

    Size Options (H x W): 300 x 200  |  600 x 100

    See more on Vision Panels here.

     

  • Ventilation Grilles are able to be fitted into this doorset with the exception of Double-Acting function doorsets and Metal Clad doors. Grilles are available in the following sizes:

    Size Options (H x W): 300 x 300  |  450 x 450  |  300 x 600  |  600 x 600

    See more on Ventilation Grilles here.

     

  • Transom is available with this door set for vertical extension.

    The Transom can be filled with a Fire-Rated panel composed of either MDF (4.75mm) or FR Ply (3.6mm).

    The doorset and panel are respectively made-to-order to the following specifications:

    Max Leaf Size (H x W): 3000mm x 1500mm

    Max Panel Size (H x W): 1120mm x 1500mm

    See more on Transom framing here.

     

  • A Mullion framing component for the fitting of a sidelight cannot be fitted into this door set. For lateral extension of the doorset, it would be suitable to specify a Pair Doorset.

    See more on Mullion framing here.

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