Flush Panel Banner Pic
         
         
  FLEXIBILITY & FIT, FLUSH PANEL DOORS      
         
         
 

Spence manufacture a range of both Solid Core and Hollow Core Flush Panel Doors to meet a wide variety of applications, both internal and external. Balanced in construction, these doors feature two matched plain face panels which entirely conceal the inner structure with continuous bonding between the faces and core.

Openings for glass panels of all shapes and sizes, including porthole, semicircular, triangular and polyonich, can be incorporated in any Spence Flush Panel Door. In addition, preparations for specialised hardware such as relief air grille registers, concealed door closers, acoustic seals, electronic strikers and double action pivoting systems can be made to suit your needs.

Edge cover strips can be fitted to provide protection against buffeting, and may be either butt or mitre joined at the corners. For external applications, these strips are usually fixed to all edges to prevent the core becoming exposed to the elements. We recommend highly exposed doors be faced with metal sheeting.

Spence can produce Flush Panel Doors to any size, thickness, finish and specification that meets your requirements. When you talk to us you have the experience of fifty years of door manufacture at your service.

Spence Flush Panel Doors are manufactured stress free to avoid warping and faced on both sides with matching panels to ensure balanced construction.

A wide selection of facings are available for both internal and external applications. Depending on performance requirements, the thickness of the face sheet can range from 3mm up to 12mm, with thicker faces providing a flatter, more robust door with superior acoustic properties.

 

HOLLOW CORE

LVL

SOLID CORE BLOCKBOARD DOORS

SOLID CORE PARTICLEBOARD DOORS

VENEER DOORS

 

 
     
     
     
 

HOLLOW CORE

Hollow Core Door Pic

 

 

Spence Flush Honeycomb Doors can be used internally or externally. Doors have lock blocks on both sides to allow hanging from either side, and feature extra wide top rails for strength and versatility. Internal frames are KD (Kiln dried) Hardwood, Finger Jointed Pine or MDF (Medium Density Fibreboard).

These doors incorporate Formcell Honeycomb, a cellular cardboard reinforcing mesh which is extremely light and has tremendous structural strength. 

Core Material
• Formcell
• Structural
• Honeycomb

Frame
• KD Hardwood, Finger Joined Pine or MDF
• 600mm lock block fitted to both sides
• 90mm minimum top rail

Door Face Options

INTERNAL
• Paint quality plywood 3mm, 4mm, 6mm
• Veneered plywood 4mm
• Veneered MDF 4mm to 12mm
• MDF 3mm, 4mm, 4.75mm, 6mm, 7.5mm, 9mm, 12mm
• Redicote hardboard 3.2mm, 4.8mm

EXTERNAL
• Paint quality exterior grade plywood with“A” bond glueline 4mm, 6mm
• Durocote hardboard

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LVL

LVL Pic

 

 

Spence LVL (Laminated Veneered Lumber) provides a superior solid core door. LVL construction consists of 3mm thick lamination of pine glued flat under pressure to produce a stable panel. Spence LVL doors are able to be trimmed to size without impairment of fixed points. 

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SOLID CORE BLOCKBOARD DOORS

SOLID CORE BLOCKBOARD DOORS Pic

 

Core Material
• Pinus Blockboard formed of edge glued pine timber strips with clean full length stiles

Frame
• None required

Door Face Options 

INTERNAL
• Paint quality plywood 3mm, 4mm, 6mm
• Veneered plywood 4mm
• Veneered MDF 4mm to 12mm
• MDF 3mm, 4mm, 4.75mm, 6mm, 7.5mm, 9mm, 12mm
• Redicote hardboard 3.2mm, 4.8mm

EXTERNAL
• Paint quality exterior grade plywood with “A” Bond glueline 4mm, 6mm
• Durocote hardboard 3.2mm, 4.8mm

Spence Solid Core Blockboard Doors are suitable for both internal and external use. They are solid throughout and therefore don't require a perimeter frame. These doors are extremely robust and versatile. They can be resized, openings cut and otherwise modified easily and without impairing their structural strength.

The blockboard core is formed of short lengths of pine, square dressed and edge laminated. It is a stable panel machined to even thickness. Clear pine stiles can be seen at the vertical edges.

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  SOLID CORE PARTICLEBOARD DOORS  
       
  SOLID CORE PARTICLEBOARD DOORS Pic

Core Material
• Medium Density Particleboard 25mm, 28.5mm or 33mm

Frame
• KD Hardwood or Finger Jointed Pine

Door Face Options 

INTERNAL
• Paint quality plywood 3mm, 4mm, 6mm
• Veneered plywood 4mm
• Veneered MDF 4mm to 12mm
• MDF 3mm, 4mm, 4.75mm, 6mm, 7.5mm, 9mm, 12mm
• Redicote hardboard hardboard 3.2mm, 4.8mm

Spence Solid Core Doors are solid throughout and have an internal timber perimeter frame surrounding a medium density particleboard infill. The width of the perimeter frame determines the possible size reduction of these doors and wider timber frame members can be specified for greater flexibility in on-site adjustment. The entire door frame is of uniform thickness, to match the particleboard infill. Openings can be cut for daylights and vents. These doors have good acoustic properties. They are designed for internal use and external application should use HMR particleboard core.

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VENEER DOORS

Veneer Door Pic

 

Core Material
• Any of the above fl ush panel core material may be used in Veneer Doors.

Frame
• Hardwood or Finger Jointed Pine

Door Face Options 
• See timber samples below
• Specify your own choice of exotic timbers

Substrate
• MDF 4 or 6mm, other available upon request.
• Plywood 3.6 or 6mm.

Spence Veneer Doors can be manufactured to your specifi cation; choose from a wide range of veneers, solid or hollow cores and optional edge strips.
Doors are suitable for internal use only. All Spence Veneer doors are made to order so feel free to specify custom dimensions and materials. Will match edge strips to veneer as close as possible.

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Veneer diagram 1

 
     
     
 

western red cedar pic Jarrah pic Hoop Pine pic American Walnut pic Ash pic

 

Western Red Cedar              Jarrah                       Hoop Pine               American Walnut                   Ash

      
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